Introduction
Intelligent detection module DV-PHM100 is an intelligent module for pharmaceutical production line quality inspection based on fast deep learning technology. Due to its characteristics of small size, easy expansion, convenient installation, strong AI computing power and high accuracy, it is more suitable for single-station and multi-station combination defect identification quality inspection for any working procedure of tablets, capsules and blistering medicine machines in the production process. At present, it has been widely used in the world's top pharmaceutical companies and received consistent praise.
Detection range
  • Bubble plate

  • Pill Box

  • OCR

Features
  • Flexible mounting base can be adapted
    to different scenes

  • Small appearance, to meet the complex
    space

  • According to the channel, flexible
    matching

  • No special care, simple
    maintenance

  • Fashionable, beautiful and
    atmospheric

  • It has the function of remote maintenance
    and debugging

Parameters
Indicator Definition
Object Blister plate/OCR Pill Box/OCR
Type PillCavitation, breakage, foreign body, hair, pressure bubble,
mixed piece, fracture, codeword missing, color difference,
Stains, black spots, etc
Pill Box The medicine box is damaged, the medicine box is dirty,
the medicine box is opened or partially opened,
the medicine box is blackpoint, the sealing label
is missing or partially damaged, the sealing
label is offset, the sealing label is curled or wrinkled,
and the medicine box is packaged in reverse
CapsuleLong cap, short cap, split, missing cap, rubber,
capsule deformation, residual powder, etc
Bubble
Plate
Aluminum foil breakage, PVC folds, PVC black spots,
aluminum foil scratches, drug plate deformation, rough edges,
aluminum foil deviation, small horn, unclear mesh,
false sealing, other unknown foreign bodies, etc
OCROCR misprint, OCR blurry print
Options Head/back Side/head/back
Speed ≤700 plate/min(It depends on the specific detection content)
Size range Width≤150mm,Height≤100mm
Accuracy ≥99.99%
Precision 0.12mm*0.12mm
Common defect
  • Defect

  • Blot

  • Variant

  • Split

  • Vitium

  • Breakage

  • Variant

  • PVC Fold

Introduction
DV-PH700 is a bubble cap board visual sorting standard equipment based on deep learning technology. The equipment is fully equipped. The blanking and sorting system can complete the defect identification and sorting work independently or with the bubble hood machine. More suitable for pharmaceutical manufacturing plants with off-line or independent separation requirements, and It can be conveniently modified to line detection mode at any time.
  • Big data analysis screen

  • AI power control center

  • NG product waste bin

  • Connected to the feeding port

  • Visual module and motion center

  • Touch Control system screen

  • OK product outlet

Detection range
  • Bubble plate

  • OCR

Features
  • Flexible mounting base can be adapted
    to different scenes

  • Small appearance, to meet the complex
    space

  • According to the channel, flexible
    matching

  • No special care, simple
    maintenance

  • Fashionable, beautiful and
    atmospheric

  • It has the function of remote maintenance
    and debugging

Parameters
Indicator Definition
Object Blister plate/OCR
Type PillCavitation, breakage, foreign body, hair, pressure bubble, mixed piece, fracture, codeword missing, color difference,Stains, black spots, etc
CapsuleLong cap, short cap, split, missing cap, rubber, capsule deformation, residual powder, etc
Bubble
Plate
Aluminum foil breakage, PVC folds, PVC black spots, aluminum foil scratches, drug plate deformation, rough edges, aluminum foil deviation, small horn, unclear mesh, false sealing, other unknown foreign bodies, etc
OCRNo batch number, batch number fuzzy, batch number printing skew, batch number offset, batch number character omission, batch number character punch through, etc
Options Head/back Side/head/back
Speed ≤700 plate/min(It depends on the specific detection content)
Size range Width≤300mm,Height≤100mm
Accuracy ≥99.99%
Precision 0.12mm*0.12mm
Common defect
  • Fracture

  • Mixed

  • Code missing

  • Defect

  • Shading

  • Blot

  • Foreign matter

  • Split

  • Grind

  • Short cap

  • Rubber

  • Breakage

  • Leak

  • Missing cap

  • Vague shape

  • Nick

  • PVC-Nick

  • Dim mesh

Introduction
The infrared thermal imager takes the thermal image of the mouth of the bottle after heat sealing, and transmits the thermal image to the image processing system for analysis and recognition. The temperature distribution of thermogram was analyzed statistically to determine the tightness of workpiece. Nonconforming products are removed and qualified products are sent to the next process.

Features
Extensive use:
Suitable for aluminum foil electromagnetic sealing and heat sealing products, and suitable for all kinds of bottle caps/aluminum foil;
Advanced technology, safe and reliable system, strong stability:
Using the most advanced infrared thermal imaging equipment in the industry, the highest frame speed of 55 frames. The thermal image is captured in micro, the algorithm is developed from the bottom, safe and stable;
Customized algorithm, more suitable for customer needs;
The operation interface is simple and easy to operate;
Image what you see is what you get, real-time monitoring; The data are saved in real time and can be traced to facilitate the analysis of causes of nonconforming products;
System setup and verification in accordance with FDA21CFR PART 11。
Parameters
Indicator Definition
Speed ≤18m/min( conveyor )
Applicable lid specification Diameter :20mm~200mm;
Shape : round
Structure :CT/CRC;
Color : Except black
Applicable filling form Tablets, soft/hard capsules, liquid, powder
Applicable aluminum foil form A combination of single aluminum foil, paper pad and aluminum foil
Applicable bottle size Diameter≤300mm; Height≤500mm; Interval≥12mm
Installation location Within 0.2m after the electromagnetic induction/heat sealing machine in the production site
Indicator Indicator Definition

Lidless

Sealing machine power is too small resulting in bad sealing

Sealing machine power is too large, resulting in aluminum foil burn

Aluminum foil and insulation paper inverted, loose cover, crooked cover

Aluminum foil edge is broken or missing

Aluminum foil free
Introduction
DV-XRAY100 is a standard equipment for visual sorting of double aluminum foam plate based on X-ray perspective technology. The device can recognize and sort defects independently or with a bubble hood machine.
It is more suitable for the pharmaceutical production workshop with off-line or independent separation requirements, and can be easily modified to line detection mode at any time.
  • Big data analysis screen

  • AI power control center

  • NG product waste bin

Detection range
  • Bubble plate

  • OCR

Features
High sensitivity and stability
High speed fluoroscopy detection and elimination
Structural parts and contact parts conform to GMP drug standard materials
Parameters
Indicator Definition
Object Double aluminum blister plate
Type Troche Cavitation, breakage, lobes, foreign bodies
Capsule Cavitation, breakage, lobes, foreign bodies
Speed ≤300plate/min(It depends on the specific detection content)
Size range Width≤240mm,Height≤120mm
Accuracy ≥99.99%
Precision SUS 304 ball:Φ0.3mm, Wire:Φ0.2×2mm, Ceramic glass:Φ1.0mm
Common defect
  • Vacuolar sac

  • Breakage

  • Foreign matter

  • Incomplete

  • Ceasma