Magnetic standard machine

Magnetic standard machine


DeepVision Magnetic standard machine, for ferrite hard magnetic, soft magnetic, NdFeB sintering, bonding and other large magnetic material production enterprises finished product quality testing standard solutions.The equipment has the advantages of small size, flexible application, autonomous AI algorithm neural network, simple operation, low maintenance cost, online and offline, etc

The big data screen:Real-time update of detection quantity, qualified rate, proportion of defective types and other data information, data viewing is more intuitive。

Appearance material upgrade:New sheet metal baking paint material。


磁材检测现场图
Collapse, crack, trachoma, concave and convex points, wrinkle, dirt, poor grinding, falling blocks, pores, leakage, bad chamfering, drop corners, pitting, knife grain, holes, inclusions, corrosion, cracking, crystal spots, mucous membrane, slurry, grinding inclination, defect, leakage base material, foreign bodies......(According to different materials and processes, quality inspectors can see defects with naked eyes)
3600-24000 PCS/hour (according to actual demand)
Fatal defects 0 missed detection, total missed detection rate < 0.1%, total misdiagnosis rate < 10%
Sort OK, NG and even abnormal NG, recheck and so on according to actual requirements
Feeding system, according to the product shape preliminary assessment (large customized belt loading and unloading), product loading speed of 60 ~ 400PCS /min (according to the size and shape of the product and other actual conditions)
Schematic diagram of device architecture
Navigation
Fiber optic sensing
CCD
Feeder
Vibration navigation
Displayer
Retest
Rejects
Ichiban
Glass turntable
CCD
Overall testing process
Product Features
  • New wear,transmitting glass turntable

    Efficiency increased by 30%, equipment floor area reduced by half, durability increased by more than 1 times
  • New graphics workstation upgrades

    The new DeepVision custom graphics processor workstation is easier to use and more powerful to process
  • New high speed motion controller

    According to the project experience, we will develop a unique operation control system within one year, which can meet the detection efficiency of products of different sizes
  • New customized flexible discharging mechanism

    Newly upgraded hopper and sound insulation cover, can be compatible with many types of products feeding, the scene environment is quieter.According to customer needs, we can customize hose and belt blanking
Product Advantage
  • A new generation of AI algorithm neural network[16 invention patents]
    Newly upgraded video monitoring failure alarm for key institutions
    Customizable UI interface and personalization features
  • New upgraded optics and   hardware architecture
    New and upgraded product detection  yield curve
    Can be customized belt, cleaning machine and other loading and unloading mechanism seamless connection production line
  • New and upgraded device appearance and control interface
    Learning cost low production line workers can be maintained
    No threshold production management system docking standard interface
Some application cases

Wet magnetic tile

Surface detection

Speed:≥80pcs/min

Result:Loss ≤ 0.1% | Fault ≤ 15%

Type:Crack, collapse, air hole, bad grinding, bad chamfering......

Type:Falling blocks, leakage of wear
  • master map

  • result

Dry magnetic tile

Surface detection

Speed:≥120pcs/min

Result:Loss ≤ 0.1% | Fault ≤ 10%

Type:Crack, collapse, trachoma......

Defect Type:Crack
  • master map

  • result

Ferrite bead

Surface detection

Speed:≥120pcs/min

Result:Loss ≤ 0.1% | Fault ≤ 10%

Type:Crack, collapse, plug hole, burr......

Defect Type:Crack
  • master map

  • result

Sintered magnet

Surface detection

Speed:≥100pcs/min

Result:Loss ≤ 0.1% | Fault ≤ 10%

Type:Crack, corner drop, pitting, knife mark, hole, inclusions, corrosion.....

Defect Type:Crack
  • master map

  • result

Soft magnetic core

Surface detection

Speed:≥200pcs/min

Result:Loss ≤ 0.1% | Fault ≤ 10%

Type:Crack, corner drop, speckle, mucous membrane, slurry, abrasion......

Defect Type:Crack
  • master map

  • result

Bonded magnetic ring

Surface detection

Speed:≥100pcs/min

Result:Loss ≤ 0.05% | Fault ≤ 10%

Type:Cracks, defects, pitting, magnetic flux leakage, pits, foreign bodies......

Type:Pitting, bump
  • master map

  • result